Gantry systems for dipping plants
Gantry dipping systems are used in special manufacturing processes for the production of rubber products. The customer-specific dipping system is used, for example, for the production of gloves, molded rubber parts, and tool handles. Depending on the rubber material (toluene, MIBK, polystyrene, etc.), the working environment must meet special requirements, such as explosion protection and special extraction systems. The systems are manufactured purely according to customer requirements. Depending on the application, the loading and unloading systems as well as the dipping tank technology are also included in the scope of delivery. All systems comply with the applicable CE regulations and must be approved by the TÜV.
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Frequently asked questions about dipping systems
What is a dipping system?
A dipping system is an automated system for the manufacture or coating of products through controlled dipping processes. The workpieces are immersed in special liquids or coating materials to create defined surfaces, protective layers, or rubber coatings.
Which applications are dipping systems suitable for?
BKLS dipping systems are used for, among other things:
- Manufacturing of rubber gloves
- Molded rubber parts
- Tool handles
- Coated components
- Custom rubber products
The systems are individually designed for the respective manufacturing process.
What is a gantry dipping system?
A gantry dipping system is an automated dipping system with a movable gantry construction. The workpiece or the workpiece carrier is guided precisely and moved into the dipping tank in a controlled manner. This ensures uniform coating and manufacturing processes.
What are the advantages of automated dipping systems?
Automated dipping systems offer numerous advantages:
- Consistent process quality
- Reproducible dipping processes
- higher production output
- lower manual effort
- higher process reliability
- Individual adaptation to products and materials
- Economical series production
This allows manufacturing processes to be designed efficiently and reliably.
Which loading systems are possible?
The dipping systems can be equipped with different loading concepts:
- Automatic loading
- Semi-automatic loading
- Manual loading
The selection is made depending on the product, quantity, and degree of automation of the production.
Which industries are dipping systems suitable for?
Dipping systems are used in the following industries, among others:
- Chemical Industry
- Automotive
- Production of technical rubber products
- Tool manufacturing
- Industrial manufacturing processes
Wherever products are coated, rubberized, or manufactured using dipping processes, dipping systems offer an economical solution.
Do the dipping systems comply with current safety standards?
Yes. The dipping systems are developed in accordance with the applicable CE regulations and, depending on the application, must be approved by the TÜV. This ensures safe and standard-compliant operation of the systems.
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