{"id":7369,"date":"2024-02-21T16:10:45","date_gmt":"2024-02-21T15:10:45","guid":{"rendered":"https:\/\/bkls.de\/project\/retrofitting-a-press-for-wall-panels\/"},"modified":"2026-08-04T08:52:41","modified_gmt":"2026-08-04T06:52:41","slug":"retrofitting-a-press-for-wall-panels","status":"publish","type":"project","link":"https:\/\/bkls.de\/en\/project\/retrofitting-a-press-for-wall-panels\/","title":{"rendered":"Retrofit of a Press for Wall Elements"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; fullwidth=&#8221;on&#8221; _builder_version=&#8221;4.27.6&#8243; background_color=&#8221;#2ea3f2&#8243; use_background_color_gradient=&#8221;on&#8221; background_color_gradient_direction=&#8221;330deg&#8221; background_color_gradient_stops=&#8221;#2ea3f2 0%|#2e6df4 100%&#8221; background_color_gradient_start=&#8221;#2ea3f2&#8243; background_color_gradient_end=&#8221;#2e6df4&#8243; border_radii=&#8221;on|30px|30px|30px|30px&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_fullwidth_header title=&#8221;Mechanical and Safety-Related Modernization&#8221; subhead=&#8221;for safe and efficient production processes&#8221; content_max_width=&#8221;none&#8221; _builder_version=&#8221;4.27.6&#8243; title_font=&#8221;Source Sans Bold &#8211; BKLS||||||||&#8221; title_text_align=&#8221;left&#8221; subhead_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; subhead_text_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; background_color=&#8221;gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891&#8243; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22background_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22subhead_text_color%22%93}&#8221; button_one_text_size__hover_enabled=&#8221;off&#8221; button_two_text_size__hover_enabled=&#8221;off&#8221; button_one_text_color__hover_enabled=&#8221;off&#8221; button_two_text_color__hover_enabled=&#8221;off&#8221; button_one_border_width__hover_enabled=&#8221;off&#8221; button_two_border_width__hover_enabled=&#8221;off&#8221; button_one_border_color__hover_enabled=&#8221;off&#8221; button_two_border_color__hover_enabled=&#8221;off&#8221; button_one_border_radius__hover_enabled=&#8221;off&#8221; button_two_border_radius__hover_enabled=&#8221;off&#8221; button_one_letter_spacing__hover_enabled=&#8221;off&#8221; button_two_letter_spacing__hover_enabled=&#8221;off&#8221; button_one_bg_color__hover_enabled=&#8221;off&#8221; button_two_bg_color__hover_enabled=&#8221;off&#8221;][\/et_pb_fullwidth_header][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;||0px|||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.16&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; custom_padding=&#8221;9px|||||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.27.6&#8243; text_font=&#8221;Source Sans Regular &#8211; BKLS||||||||&#8221; text_font_size=&#8221;16px&#8221; header_2_font=&#8221;Source Sans Bold &#8211; BKLS||||||||&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2>Customer requirement<\/h2>\n<p data-start=\"178\" data-end=\"566\">A comprehensive technical modernization was to be carried out for an existing press used for drying glued wall elements. The goal was to increase operational safety, replace worn components, and adapt the system to current safety standards. At the same time, an economical alternative to a costly new acquisition was to be created.  <\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.27.6&#8243; text_font=&#8221;Source Sans Regular &#8211; BKLS||||||||&#8221; text_font_size=&#8221;16px&#8221; header_2_font=&#8221;Source Sans Bold &#8211; BKLS||||||||&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2>Our solution<\/h2>\n<p data-start=\"590\" data-end=\"844\">BKLS implemented a comprehensive retrofit of the existing system. After a complete assessment of the current state, the system was digitized and transferred to a CAD system to precisely plan necessary adjustments and optimizations. <\/p>\n<p data-start=\"846\" data-end=\"1277\">Subsequently, the machine was disassembled, and all assemblies underwent mechanical overhaul. Worn components were replaced, technical systems were added, and the entire system was cleaned and repainted. Additionally, the press was modernized in terms of safety technology and equipped with a new safety fence. Finally, the complete reassembly was carried out, including the reissuance of the CE marking.   <\/p>\n<p data-start=\"495\" data-end=\"746\">.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_3,1_3,1_3&#8243; _builder_version=&#8221;4.16&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_number_counter title=&#8221;higher operational safety&#8221; number=&#8221;30&#8243; counter_color=&#8221;#2ea3f2&#8243; _builder_version=&#8221;4.27.6&#8243; title_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; title_text_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; title_font_size=&#8221;20px&#8221; number_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; number_text_color=&#8221;gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22number_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22title_text_color%22%93}&#8221;][\/et_pb_number_counter][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_number_counter title=&#8221;reduced maintenance efforts&#8221; number=&#8221;40&#8243; counter_color=&#8221;#2ea3f2&#8243; _builder_version=&#8221;4.27.6&#8243; title_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; title_text_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; title_font_size=&#8221;20px&#8221; number_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; number_text_color=&#8221;gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22number_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22title_text_color%22%93}&#8221;][\/et_pb_number_counter][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_number_counter title=&#8221;CE-compliant system operation&#8221; number=&#8221;100&#8243; counter_color=&#8221;#2ea3f2&#8243; _builder_version=&#8221;4.27.6&#8243; title_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; title_text_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; title_font_size=&#8221;20px&#8221; number_font=&#8221;Source Sans Semi Bold &#8211; 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custom_margin=&#8221;||||false|false&#8221; custom_padding=&#8221;1px|10px|75px|10px|false|false&#8221; border_radii=&#8221;on|30px|30px|30px|30px&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22background_color%22%93}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;10%|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.27.6&#8243; text_font=&#8221;Source Sans Bold &#8211; BKLS||||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h1 style=\"text-align: center;\"><span style=\"color: #ffffff;\">Technical highlights<\/span><\/h1>\n<p>[\/et_pb_text][et_pb_blurb title=&#8221;Reissuance of CE conformity&#8221; use_icon=&#8221;on&#8221; font_icon=&#8221;&#x4e;||divi||400&#8243; icon_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.27.6&#8243; header_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; header_text_color=&#8221;#FFFFFF&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_layout=&#8221;dark&#8221; animation=&#8221;right&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22body_text_color%22,%22icon_color%22,%22body_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22icon_color%22%93}&#8221;][\/et_pb_blurb][et_pb_blurb title=&#8221;Complete technical overhaul of the machine&#8221; use_icon=&#8221;on&#8221; font_icon=&#8221;&#x4e;||divi||400&#8243; icon_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.27.6&#8243; header_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; header_text_color=&#8221;#FFFFFF&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_layout=&#8221;dark&#8221; animation=&#8221;right&#8221; image_max_width=&#8221;none&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22body_text_color%22,%22icon_color%22,%22body_text_color%22,%22icon_color%22,%22body_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22icon_color%22%93}&#8221;][\/et_pb_blurb][et_pb_blurb title=&#8221;Integration of modern and future-proof components&#8221; use_icon=&#8221;on&#8221; font_icon=&#8221;&#x4e;||divi||400&#8243; icon_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.27.6&#8243; header_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; header_text_color=&#8221;#FFFFFF&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; animation=&#8221;right&#8221; image_max_width=&#8221;none&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22body_text_color%22,%22icon_color%22,%22body_text_color%22,%22icon_color%22,%22body_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22icon_color%22%93}&#8221;][\/et_pb_blurb][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;0px||0px|||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;2_5,3_5&#8243; _builder_version=&#8221;4.27.6&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; custom_margin=&#8221;||10px||false|false&#8221; custom_padding=&#8221;||10px||false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; text_text_color=&#8221;gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891&#8243; text_font_size=&#8221;20px&#8221; ul_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; background_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; custom_padding=&#8221;10px|10px|10px|10px|false|false&#8221; animation_style=&#8221;bounce&#8221; animation_duration=&#8221;1200ms&#8221; animation_delay=&#8221;50ms&#8221; hover_enabled=&#8221;0&#8243; border_radii=&#8221;on|15px|15px|15px|15px&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22text_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22background_color%22%93}&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<p style=\"text-align: center;\"><em>Sustainable modernization instead of costly new acquisition<\/em><em><\/em><\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_cta title=&#8221;Result&#8221; button_url=&#8221;#&#8221; _builder_version=&#8221;4.27.6&#8243; header_font=&#8221;||||||||&#8221; body_font=&#8221;Source Sans Regular &#8211; BKLS||||||||&#8221; body_font_size=&#8221;16px&#8221; use_background_color=&#8221;off&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;left&#8221; background_layout=&#8221;light&#8221; custom_padding=&#8221;|||50px|false|false&#8221; global_colors_info=&#8221;{}&#8221; button_text_size__hover_enabled=&#8221;off&#8221; button_one_text_size__hover_enabled=&#8221;off&#8221; button_two_text_size__hover_enabled=&#8221;off&#8221; button_text_color__hover_enabled=&#8221;off&#8221; button_one_text_color__hover_enabled=&#8221;off&#8221; button_two_text_color__hover_enabled=&#8221;off&#8221; button_border_width__hover_enabled=&#8221;off&#8221; button_one_border_width__hover_enabled=&#8221;off&#8221; button_two_border_width__hover_enabled=&#8221;off&#8221; button_border_color__hover_enabled=&#8221;off&#8221; button_one_border_color__hover_enabled=&#8221;off&#8221; button_two_border_color__hover_enabled=&#8221;off&#8221; button_border_radius__hover_enabled=&#8221;off&#8221; button_one_border_radius__hover_enabled=&#8221;off&#8221; button_two_border_radius__hover_enabled=&#8221;off&#8221; button_letter_spacing__hover_enabled=&#8221;off&#8221; button_one_letter_spacing__hover_enabled=&#8221;off&#8221; button_two_letter_spacing__hover_enabled=&#8221;off&#8221; button_bg_color__hover_enabled=&#8221;off&#8221; button_one_bg_color__hover_enabled=&#8221;off&#8221; button_two_bg_color__hover_enabled=&#8221;off&#8221;]<\/p>\n<p data-start=\"1393\" data-end=\"1788\">Through the retrofit, the existing press was completely modernized both technically and in terms of safety. The system now complies with current safety standards and offers significantly improved operational safety and an extended service life. 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