{"id":7347,"date":"2024-02-21T16:30:58","date_gmt":"2024-02-21T15:30:58","guid":{"rendered":"https:\/\/bkls.de\/project\/product-separation-screw-conveyor-distribution\/"},"modified":"2026-08-04T08:50:08","modified_gmt":"2026-08-04T06:50:08","slug":"product-separation-screw-conveyor-distribution","status":"publish","type":"project","link":"https:\/\/bkls.de\/en\/project\/product-separation-screw-conveyor-distribution\/","title":{"rendered":"Screw distribution for automated bottle handling"},"content":{"rendered":"\n[et_pb_section fb_built=&#8221;1&#8243; fullwidth=&#8221;on&#8221; _builder_version=&#8221;4.27.6&#8243; background_color=&#8221;#2ea3f2&#8243; use_background_color_gradient=&#8221;on&#8221; background_color_gradient_direction=&#8221;330deg&#8221; background_color_gradient_stops=&#8221;#2ea3f2 0%|#2e6df4 100%&#8221; background_color_gradient_start=&#8221;#2ea3f2&#8243; background_color_gradient_end=&#8221;#2e6df4&#8243; border_radii=&#8221;on|30px|30px|30px|30px&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_fullwidth_header title=&#8221;Efficient merging of conveyor lines&#8221; subhead=&#8221;for continuous material flow&#8221; content_max_width=&#8221;none&#8221; _builder_version=&#8221;4.27.6&#8243; title_font=&#8221;Source Sans Bold &#8211; BKLS||||||||&#8221; title_text_align=&#8221;left&#8221; subhead_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; subhead_text_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; background_color=&#8221;gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891&#8243; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22background_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22subhead_text_color%22%93}&#8221; button_one_text_size__hover_enabled=&#8221;off&#8221; button_two_text_size__hover_enabled=&#8221;off&#8221; button_one_text_color__hover_enabled=&#8221;off&#8221; button_two_text_color__hover_enabled=&#8221;off&#8221; button_one_border_width__hover_enabled=&#8221;off&#8221; button_two_border_width__hover_enabled=&#8221;off&#8221; button_one_border_color__hover_enabled=&#8221;off&#8221; button_two_border_color__hover_enabled=&#8221;off&#8221; button_one_border_radius__hover_enabled=&#8221;off&#8221; button_two_border_radius__hover_enabled=&#8221;off&#8221; button_one_letter_spacing__hover_enabled=&#8221;off&#8221; button_two_letter_spacing__hover_enabled=&#8221;off&#8221; button_one_bg_color__hover_enabled=&#8221;off&#8221; button_two_bg_color__hover_enabled=&#8221;off&#8221;][\/et_pb_fullwidth_header][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;||0px|||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.16&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; custom_padding=&#8221;9px|||||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.27.6&#8243; text_font=&#8221;Source Sans Regular &#8211; BKLS||||||||&#8221; text_font_size=&#8221;16px&#8221; header_2_font=&#8221;Source Sans Bold &#8211; BKLS||||||||&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; custom_padding=&#8221;||0px|||&#8221; global_colors_info=&#8221;{}&#8221;]<h2>Customer requirement<\/h2>\n<p>For the automated transport of bottles, a solution was needed that efficiently merges multiple conveyor lines and ensures continuous material flow. The goal was to transfer bottles running side by side in a controlled and process-reliable manner onto a single conveyor line. <\/p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.27.6&#8243; text_font=&#8221;Source Sans Regular &#8211; BKLS||||||||&#8221; text_font_size=&#8221;16px&#8221; header_2_font=&#8221;Source Sans Bold &#8211; BKLS||||||||&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221;]<h2>Our solution<\/h2>\n<p data-start=\"516\" data-end=\"781\">BKLS developed a specially engineered screw distribution system for the controlled singulation and merging of bottle flows. Thanks to the screw\u2019s precise geometry, bottles running in parallel are guided safely and transferred into a single-lane track. <\/p>\n<p data-start=\"783\" data-end=\"931\">The system enables consistent product guidance and ensures stable processes within automated production and packaging operations.<\/p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_3,1_3,1_3&#8243; _builder_version=&#8221;4.16&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_number_counter title=&#8221;fewer disruptions in the conveying process&#8221; number=&#8221;30&#8243; counter_color=&#8221;#2ea3f2&#8243; _builder_version=&#8221;4.27.6&#8243; title_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; title_text_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; title_font_size=&#8221;20px&#8221; number_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; number_text_color=&#8221;gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22number_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22title_text_color%22%93}&#8221;][\/et_pb_number_counter][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_number_counter title=&#8221;more efficient bottle singulation&#8221; number=&#8221;40&#8243; counter_color=&#8221;#2ea3f2&#8243; _builder_version=&#8221;4.27.6&#8243; title_font=&#8221;Source Sans Semi Bold &#8211; 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background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; custom_margin=&#8221;0px||||false|false&#8221; custom_padding=&#8221;0px|10px||10px|false|false&#8221; border_radii=&#8221;on|30px|30px|30px|30px&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22background_color%22%93}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;10%|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.27.6&#8243; text_font=&#8221;Source Sans Bold &#8211; BKLS||||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221;]<h1 style=\"text-align: center;\"><span style=\"color: #ffffff;\">Technical highlights<\/span><\/h1>[\/et_pb_text][et_pb_blurb title=&#8221;Product-friendly guidance of the bottles&#8221; use_icon=&#8221;on&#8221; font_icon=&#8221;&#xf72f;||fa||900&#8243; icon_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.27.6&#8243; header_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; header_text_color=&#8221;#FFFFFF&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_layout=&#8221;dark&#8221; animation=&#8221;right&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22body_text_color%22,%22icon_color%22,%22body_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22icon_color%22%93}&#8221;][\/et_pb_blurb][et_pb_blurb title=&#8221;Individually developed screw geometry&#8221; use_icon=&#8221;on&#8221; font_icon=&#8221;&#xf110;||fa||900&#8243; icon_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.27.6&#8243; header_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; header_text_color=&#8221;#FFFFFF&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_layout=&#8221;dark&#8221; animation=&#8221;right&#8221; image_max_width=&#8221;none&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22body_text_color%22,%22icon_color%22,%22body_text_color%22,%22icon_color%22,%22body_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22icon_color%22%93}&#8221;][\/et_pb_blurb][et_pb_blurb title=&#8221;Controlled singulation of bottles&#8221; use_icon=&#8221;on&#8221; font_icon=&#8221;&#xf560;||fa||900&#8243; icon_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.27.6&#8243; header_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; header_text_color=&#8221;#FFFFFF&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; animation=&#8221;right&#8221; hover_enabled=&#8221;0&#8243; image_max_width=&#8221;none&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22body_text_color%22,%22icon_color%22,%22body_text_color%22,%22icon_color%22,%22body_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22icon_color%22%93}&#8221; sticky_enabled=&#8221;0&#8243;][\/et_pb_blurb][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;0px||0px|||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;2_5,3_5&#8243; _builder_version=&#8221;4.16&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; custom_padding=&#8221;||0px|||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.27.6&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; text_text_color=&#8221;gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891&#8243; text_font_size=&#8221;20px&#8221; ul_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; background_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; custom_padding=&#8221;10px|10px|10px|10px|false|false&#8221; animation_style=&#8221;bounce&#8221; animation_duration=&#8221;1200ms&#8221; animation_delay=&#8221;50ms&#8221; border_radii=&#8221;on|15px|15px|15px|15px&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22text_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22background_color%22%93}&#8221;]<p style=\"text-align: center;\"><em>Suitable for automated production and packaging processes<\/em><em><\/em><\/p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_cta title=&#8221;Result&#8221; button_url=&#8221;#&#8221; _builder_version=&#8221;4.27.6&#8243; header_font=&#8221;||||||||&#8221; body_font=&#8221;Source Sans Regular &#8211; BKLS||||||||&#8221; body_font_size=&#8221;16px&#8221; use_background_color=&#8221;off&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;left&#8221; background_layout=&#8221;light&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; button_text_size__hover_enabled=&#8221;off&#8221; button_one_text_size__hover_enabled=&#8221;off&#8221; button_two_text_size__hover_enabled=&#8221;off&#8221; button_text_color__hover_enabled=&#8221;off&#8221; button_one_text_color__hover_enabled=&#8221;off&#8221; button_two_text_color__hover_enabled=&#8221;off&#8221; 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Consistent product guidance stabilizes process sequences and optimizes material flows. 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_builder_version=&#8221;4.27.6&#8243; background_color=&#8221;#f7f7f7&#8243; border_radii=&#8221;on|30px|30px|30px|30px&#8221; box_shadow_style=&#8221;preset1&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_row _builder_version=&#8221;4.27.6&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; border_radii=&#8221;off||30px||&#8221; border_color_all=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; border_width_top=&#8221;5px&#8221; border_color_top=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; border_width_right=&#8221;5px&#8221; global_colors_info=&#8221;{%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22border_color_top%22,%22border_color_all%22%93}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_cta title=&#8221;Do you have a similar handling task?&#8221; button_url=&#8221;https:\/\/bkls.de\/en\/contact\/&#8221; button_text=&#8221;Send enquiry&#8221; _builder_version=&#8221;4.27.6&#8243; header_font=&#8221;Source Sans Bold &#8211; BKLS||||||||&#8221; header_text_color=&#8221;gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891&#8243; body_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; body_text_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; body_font_size=&#8221;18px&#8221; use_background_color=&#8221;off&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; custom_button=&#8221;on&#8221; button_text_size=&#8221;18px&#8221; button_text_color=&#8221;gcid-c63c8e05-611c-44e6-ad1c-515c565c5602&#8243; button_bg_color=&#8221;gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891&#8243; button_border_width=&#8221;3px&#8221; button_border_radius=&#8221;15px&#8221; button_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; background_layout=&#8221;light&#8221; 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