{"id":7344,"date":"2024-02-21T16:31:53","date_gmt":"2024-02-21T15:31:53","guid":{"rendered":"https:\/\/bkls.de\/project\/cardboard-box-erector\/"},"modified":"2026-08-04T08:49:49","modified_gmt":"2026-08-04T06:49:49","slug":"cardboard-box-erector","status":"publish","type":"project","link":"https:\/\/bkls.de\/en\/project\/cardboard-box-erector\/","title":{"rendered":"Carton forming tool for automated packaging processes"},"content":{"rendered":"\n[et_pb_section fb_built=”1″ fullwidth=”on” _builder_version=”4.27.6″ background_color=”#2ea3f2″ use_background_color_gradient=”on” background_color_gradient_direction=”330deg” background_color_gradient_stops=”#2ea3f2 0%|#2e6df4 100%” background_color_gradient_start=”#2ea3f2″ background_color_gradient_end=”#2e6df4″ border_radii=”on|30px|30px|30px|30px” global_colors_info=”{}”][et_pb_fullwidth_header title=”Precise forming of cardboard packaging” subhead=”for efficient production processes” content_max_width=”none” _builder_version=”4.27.6″ title_font=”Source Sans Bold – BKLS||||||||” title_text_align=”left” subhead_font=”Source Sans Semi Bold – BKLS||||||||” subhead_text_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ background_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22background_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22subhead_text_color%22%93}” button_one_text_size__hover_enabled=”off” button_two_text_size__hover_enabled=”off” button_one_text_color__hover_enabled=”off” button_two_text_color__hover_enabled=”off” button_one_border_width__hover_enabled=”off” button_two_border_width__hover_enabled=”off” button_one_border_color__hover_enabled=”off” button_two_border_color__hover_enabled=”off” button_one_border_radius__hover_enabled=”off” button_two_border_radius__hover_enabled=”off” button_one_letter_spacing__hover_enabled=”off” button_two_letter_spacing__hover_enabled=”off” button_one_bg_color__hover_enabled=”off” button_two_bg_color__hover_enabled=”off”][\/et_pb_fullwidth_header][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.16″ custom_padding=”||0px|||” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_padding=”9px|||||” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.6″ text_font=”Source Sans Regular – BKLS||||||||” text_font_size=”16px” header_2_font=”Source Sans Bold – BKLS||||||||” background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”]

Customer requirement<\/h2>\n

A solution was required for the packaging process that reliably and securely forms cardboard blanks. The goal was to ensure consistent folding processes and reduce manual work steps within the packaging line. <\/p>[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.6″ text_font=”Source Sans Regular – BKLS||||||||” text_font_size=”16px” header_2_font=”Source Sans Bold – BKLS||||||||” background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”]

Our solution<\/h2>\n

BKLS developed a carton forming tool for the automated folding of packaging. The cardboard blank is pressed precisely into a specially developed mold using a punch. <\/p>\n

Precisely positioned stops ensure that the cardboard edges are folded in the correct sequence. This creates a reproducible and reliable forming process for various packaging applications. <\/p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_3,1_3,1_3″ _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” locked=”off” global_colors_info=”{}”][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_number_counter title=”automated product handling” number=”100″ counter_color=”#2ea3f2″ _builder_version=”4.27.6″ title_font=”Source Sans Semi Bold – BKLS||||||||” title_text_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ title_font_size=”20px” number_font=”Source Sans Semi Bold – BKLS||||||||” number_text_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22number_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22title_text_color%22%93}”][\/et_pb_number_counter][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_number_counter title=”reduced manual handling effort” number=”40″ counter_color=”#2ea3f2″ _builder_version=”4.27.6″ title_font=”Source Sans Semi Bold – BKLS||||||||” title_text_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ title_font_size=”20px” number_font=”Source Sans Semi Bold – BKLS||||||||” number_text_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22number_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22title_text_color%22%93}”][\/et_pb_number_counter][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_number_counter title=”more efficient packaging processes” number=”30″ counter_color=”#2ea3f2″ _builder_version=”4.27.6″ title_font=”Source Sans Semi Bold – BKLS||||||||” title_text_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ title_font_size=”20px” number_font=”Source Sans Semi Bold – BKLS||||||||” number_text_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22number_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22title_text_color%22%93}”][\/et_pb_number_counter][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.6″ background_color=”#f7f7f7″ background_color_gradient_direction=”330deg” border_radii=”on|30px|30px|30px|30px” box_shadow_style=”preset1″ global_colors_info=”{}”][et_pb_row _builder_version=”4.27.6″ background_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_margin=”0px||||false|false” custom_padding=”0px|10px|50px|10px|false|false” border_radii=”on|30px|30px|30px|30px” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22background_color%22%93}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”10%|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.6″ text_font=”Source Sans Bold – BKLS||||||||” text_text_color=”#FFFFFF” background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”]

Technical highlights<\/span><\/h1>[\/et_pb_text][et_pb_blurb title=”Process-reliable forming of various packaging shapes” use_icon=”on” font_icon=”||fa||900″ icon_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ icon_placement=”left” _builder_version=”4.27.6″ header_font=”Source Sans Semi Bold – BKLS||||||||” header_text_color=”#FFFFFF” background_size=”initial” background_position=”top_left” background_repeat=”repeat” background_layout=”dark” animation=”right” hover_enabled=”0″ global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22body_text_color%22,%22icon_color%22,%22body_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22icon_color%22%93}” sticky_enabled=”0″][\/et_pb_blurb][et_pb_blurb title=”Individual adaptation to different carton formats” use_icon=”on” font_icon=”||fa||900″ icon_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ icon_placement=”left” _builder_version=”4.27.6″ header_font=”Source Sans Semi Bold – BKLS||||||||” header_text_color=”#FFFFFF” background_size=”initial” background_position=”top_left” background_repeat=”repeat” background_layout=”dark” animation=”right” image_max_width=”none” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22body_text_color%22,%22icon_color%22,%22body_text_color%22,%22icon_color%22,%22body_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22icon_color%22%93}”][\/et_pb_blurb][et_pb_blurb title=”Precise cardboard folding through defined stop technology” use_icon=”on” font_icon=”||fa||900″ icon_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ icon_placement=”left” _builder_version=”4.27.6″ header_font=”Source Sans Semi Bold – BKLS||||||||” header_text_color=”#FFFFFF” background_size=”initial” background_position=”top_left” background_repeat=”repeat” animation=”right” hover_enabled=”0″ image_max_width=”none” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22body_text_color%22,%22icon_color%22,%22body_text_color%22,%22icon_color%22,%22body_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22icon_color%22%93}” sticky_enabled=”0″][\/et_pb_blurb][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.16″ custom_padding=”0px||0px|||” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_padding=”||0px|||” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.6″ _module_preset=”default” text_font=”Source Sans Semi Bold – BKLS||||||||” text_text_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ text_font_size=”20px” ul_font=”Source Sans Semi Bold – BKLS||||||||” background_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ custom_padding=”10px|10px|10px|10px|false|false” animation_style=”bounce” animation_duration=”1200ms” animation_delay=”50ms” hover_enabled=”0″ border_radii=”on|15px|15px|15px|15px” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22text_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22background_color%22%93}” sticky_enabled=”0″]

\n

Integration into existing packaging processes possible<\/em><\/p>\n

<\/em><\/p>[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_cta title=”Result” button_url=”#” _builder_version=”4.27.6″ header_font=”||||||||” body_font=”Source Sans Regular – BKLS||||||||” body_font_size=”16px” use_background_color=”off” background_size=”initial” background_position=”top_left” background_repeat=”repeat” text_orientation=”left” background_layout=”light” global_colors_info=”{}” button_text_size__hover_enabled=”off” button_one_text_size__hover_enabled=”off” button_two_text_size__hover_enabled=”off” button_text_color__hover_enabled=”off” button_one_text_color__hover_enabled=”off” button_two_text_color__hover_enabled=”off” button_border_width__hover_enabled=”off” button_one_border_width__hover_enabled=”off” button_two_border_width__hover_enabled=”off” button_border_color__hover_enabled=”off” button_one_border_color__hover_enabled=”off” button_two_border_color__hover_enabled=”off” button_border_radius__hover_enabled=”off” button_one_border_radius__hover_enabled=”off” button_two_border_radius__hover_enabled=”off” button_letter_spacing__hover_enabled=”off” button_one_letter_spacing__hover_enabled=”off” button_two_letter_spacing__hover_enabled=”off” button_bg_color__hover_enabled=”off” button_one_bg_color__hover_enabled=”off” button_two_bg_color__hover_enabled=”off”]

The carton forming tool enables uniform and process-reliable folding of packaging within automated production sequences. The defined tool geometry and precise guidance of the cardboard edges stabilize packaging processes and reduce manual handling efforts. <\/p>[\/et_pb_cta][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.6″ _module_preset=”default” custom_padding=”0px||0px|||” border_radii=”on|50px|50px|50px|50px” border_color_all=”RGBA(255,255,255,0)” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.6″ _module_preset=”default” global_colors_info=”{}”][et_pb_gallery gallery_ids=”7120″ gallery_orderby=”rand” fullwidth=”on” _builder_version=”4.27.6″ _module_preset=”default” background_layout=”dark” auto=”on” auto_speed=”4500″ hover_enabled=”0″ custom_css_free_form=”.et_pb_gallery_image img {|| height: 600px;|| object-fit: cover;||}||||\/* Tablet *\/||@media (max-width: 980px) {|| .et_pb_gallery_image img {|| height: 420px;|| }||}||||\/* Mobile *\/||@media (max-width: 767px) {|| .et_pb_gallery_image img {|| height: 280px;|| }||}||.et_pb_gallery_image a {|| pointer-events: none;|| cursor: default;||}” global_colors_info=”{}” filter_brightness=”105%” sticky_enabled=”0″][\/et_pb_gallery][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.6″ _module_preset=”default” custom_padding=”0px||0px|||” global_colors_info=”{}”][et_pb_row _builder_version=”4.27.6″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.6″ _module_preset=”default” global_colors_info=”{}”][et_pb_icon font_icon=”?||divi||400″ icon_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ _builder_version=”4.27.6″ _module_preset=”default” animation_style=”bounce” animation_duration=”1200ms” animation_delay=”50ms” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22icon_color%22%93}”][\/et_pb_icon][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.6″ background_color=”#f7f7f7″ border_radii=”on|30px|30px|30px|30px” box_shadow_style=”preset1″ global_colors_info=”{}”][et_pb_row _builder_version=”4.27.6″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” border_radii=”off||30px||” border_color_all=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ border_width_top=”5px” border_color_top=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ border_width_right=”5px” global_colors_info=”{%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22border_color_top%22,%22border_color_all%22%93}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_cta title=”Do you have a similar handling task?” button_url=”https:\/\/bkls.de\/en\/contact\/” button_text=”Send enquiry” _builder_version=”4.27.6″ header_font=”Source Sans Bold – BKLS||||||||” header_text_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ body_font=”Source Sans Semi Bold – BKLS||||||||” body_text_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ body_font_size=”18px” use_background_color=”off” background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_button=”on” button_text_size=”18px” button_text_color=”gcid-c63c8e05-611c-44e6-ad1c-515c565c5602″ button_bg_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ button_border_width=”3px” button_border_radius=”15px” button_font=”Source Sans Semi Bold – BKLS||||||||” background_layout=”light” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22header_text_color%22,%22button_bg_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22body_text_color%22%93,%22gcid-c63c8e05-611c-44e6-ad1c-515c565c5602%22:%91%22button_text_color%22%93}” button_text_size__hover_enabled=”off” button_one_text_size__hover_enabled=”off” button_two_text_size__hover_enabled=”off” button_text_color__hover_enabled=”off” button_one_text_color__hover_enabled=”off” button_two_text_color__hover_enabled=”off” button_border_width__hover_enabled=”off” button_one_border_width__hover_enabled=”off” button_two_border_width__hover_enabled=”off” button_border_color__hover_enabled=”off” button_one_border_color__hover_enabled=”off” button_two_border_color__hover_enabled=”off” button_border_radius__hover_enabled=”off” button_one_border_radius__hover_enabled=”off” button_two_border_radius__hover_enabled=”off” button_letter_spacing__hover_enabled=”off” button_one_letter_spacing__hover_enabled=”off” button_two_letter_spacing__hover_enabled=”off” button_bg_color__hover_enabled=”off” button_one_bg_color__hover_enabled=”off” button_two_bg_color__hover_enabled=”off”]

We develop the right machine solution for you.<\/p>[\/et_pb_cta][\/et_pb_column][\/et_pb_row][\/et_pb_section]\n","protected":false},"excerpt":{"rendered":"

Customer requirement A solution was required for the packaging process that reliably and securely forms cardboard blanks. The goal was to ensure consistent folding processes and reduce manual work steps within the packaging line. Our solution BKLS developed a carton forming tool for the automated folding of packaging. The cardboard blank is pressed precisely into […]<\/p>\n","protected":false},"author":1,"featured_media":7343,"comment_status":"open","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"project_category":[27],"project_tag":[],"class_list":["post-7344","project","type-project","status-publish","has-post-thumbnail","hentry","project_category-special-machine-construction"],"_links":{"self":[{"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/project\/7344","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/project"}],"about":[{"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/types\/project"}],"author":[{"embeddable":true,"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/comments?post=7344"}],"version-history":[{"count":2,"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/project\/7344\/revisions"}],"predecessor-version":[{"id":7346,"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/project\/7344\/revisions\/7346"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/media\/7343"}],"wp:attachment":[{"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/media?parent=7344"}],"wp:term":[{"taxonomy":"project_category","embeddable":true,"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/project_category?post=7344"},{"taxonomy":"project_tag","embeddable":true,"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/project_tag?post=7344"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}