{"id":7287,"date":"2024-12-05T15:26:50","date_gmt":"2024-12-05T14:26:50","guid":{"rendered":"https:\/\/bkls.de\/project\/overhead-conveyor-systems-for-light-bulb-production\/"},"modified":"2026-08-04T08:45:37","modified_gmt":"2026-08-04T06:45:37","slug":"overhead-conveyor-systems-for-light-bulb-production","status":"publish","type":"project","link":"https:\/\/bkls.de\/en\/project\/overhead-conveyor-systems-for-light-bulb-production\/","title":{"rendered":"Overhead Conveyor Technology for Lighting Production"},"content":{"rendered":"

[et_pb_section fb_built=”1″ fullwidth=”on” _builder_version=”4.27.6″ background_color=”#2ea3f2″ use_background_color_gradient=”on” background_color_gradient_direction=”330deg” background_color_gradient_stops=”#2ea3f2 0%|#2e6df4 100%” background_color_gradient_start=”#2ea3f2″ background_color_gradient_end=”#2e6df4″ border_radii=”on|30px|30px|30px|30px” global_colors_info=”{}”][et_pb_fullwidth_header title=”Efficient Conveyance and Buffering of Lighting Products” subhead=” in the ongoing production process” content_max_width=”none” _builder_version=”4.27.6″ title_font=”Source Sans Bold – BKLS||||||||” title_text_align=”left” subhead_font=”Source Sans Semi Bold – BKLS||||||||” subhead_text_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ background_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22background_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22subhead_text_color%22%93}” button_one_text_size__hover_enabled=”off” button_two_text_size__hover_enabled=”off” button_one_text_color__hover_enabled=”off” button_two_text_color__hover_enabled=”off” button_one_border_width__hover_enabled=”off” button_two_border_width__hover_enabled=”off” button_one_border_color__hover_enabled=”off” button_two_border_color__hover_enabled=”off” button_one_border_radius__hover_enabled=”off” button_two_border_radius__hover_enabled=”off” button_one_letter_spacing__hover_enabled=”off” button_two_letter_spacing__hover_enabled=”off” button_one_bg_color__hover_enabled=”off” button_two_bg_color__hover_enabled=”off”][\/et_pb_fullwidth_header][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.16″ custom_padding=”||0px|||” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_padding=”9px|||||” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.6″ text_font=”Source Sans Regular – BKLS||||||||” text_font_size=”16px” header_2_font=”Source Sans Bold – BKLS||||||||” background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”]<\/p>\n

Customer requirement<\/h2>\n

For the production of lighting products, a conveyor solution was required that would enable safe and continuous transport of the products throughout the entire manufacturing process. Due to process requirements, the transport had to be overhead. Additionally, buffer sections, ergonomic workstations, as well as testing and packaging processes needed to be optimally integrated into the existing premises. <\/p>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.6″ text_font=”Source Sans Regular – BKLS||||||||” text_font_size=”16px” header_2_font=”Source Sans Bold – BKLS||||||||” background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”]<\/p>\n

Our solution<\/h2>\n

With the BC-T50-RT overhead conveyor technology, a custom-adapted conveyor solution was implemented for the production process. The proven BKLS trolley system BC-T50-RT served as the basis. A specially developed, adjustable holder was designed for the lighting products, ensuring safe and product-friendly transport. <\/p>\n

In addition to continuous transport, lean criteria, ergonomic workstation design, and testing and packaging processes were also considered. The system includes buffer sections, a lifting device for cardboard packaging, and an optimally adapted route within the production environment. <\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_3,1_3,1_3″ _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” locked=”off” global_colors_info=”{}”][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_number_counter title=”automated production process” number=”300m” percent_sign=”off” counter_color=”#2ea3f2″ _builder_version=”4.27.6″ title_font=”Source Sans Semi Bold – BKLS||||||||” title_text_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ title_font_size=”20px” number_font=”Source Sans Semi Bold – BKLS||||||||” number_text_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22number_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22title_text_color%22%93}”][\/et_pb_number_counter][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_number_counter title=”integrated buffer section” number=”40m” percent_sign=”off” counter_color=”#2ea3f2″ _builder_version=”4.27.6″ title_font=”Source Sans Semi Bold – BKLS||||||||” title_text_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ title_font_size=”20px” number_font=”Source Sans Semi Bold – BKLS||||||||” number_text_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22number_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22title_text_color%22%93}”][\/et_pb_number_counter][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_number_counter title=”reduced manual handling effort” number=”30″ counter_color=”#2ea3f2″ _builder_version=”4.27.6″ title_font=”Source Sans Semi Bold – BKLS||||||||” title_text_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ title_font_size=”20px” number_font=”Source Sans Semi Bold – BKLS||||||||” number_text_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22number_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22title_text_color%22%93}”][\/et_pb_number_counter][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.6″ background_color=”#f7f7f7″ background_color_gradient_direction=”330deg” border_radii=”on|30px|30px|30px|30px” box_shadow_style=”preset1″ global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ _builder_version=”4.27.6″ background_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” min_height=”526px” custom_padding=”0px|10px||10px|false|false” border_radii=”on|30px|30px|30px|30px” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22background_color%22%93}”][et_pb_column type=”1_2″ _builder_version=”4.27.6″ custom_padding=”110px||||false|false” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.6″ text_font=”Source Sans Bold – BKLS||||||||” text_text_color=”#FFFFFF” background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”]<\/p>\n

Technical highlights<\/span><\/h1>\n

[\/et_pb_text][et_pb_blurb title=”Integrated Lifting Device for Cardboard Packaging” use_icon=”on” font_icon=”||fa||900″ icon_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ icon_placement=”left” _builder_version=”4.27.6″ header_font=”Source Sans Semi Bold – BKLS||||||||” header_text_color=”#FFFFFF” background_size=”initial” background_position=”top_left” background_repeat=”repeat” background_layout=”dark” animation=”right” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22body_text_color%22,%22icon_color%22,%22body_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22icon_color%22%93}”][\/et_pb_blurb][et_pb_blurb title=”Product-Friendly Transport of Sensitive Lighting Products” use_icon=”on” font_icon=”||divi||400″ icon_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ icon_placement=”left” _builder_version=”4.27.6″ header_font=”Source Sans Semi Bold – BKLS||||||||” header_text_color=”#FFFFFF” background_size=”initial” background_position=”top_left” background_repeat=”repeat” background_layout=”dark” animation=”right” image_max_width=”none” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22body_text_color%22,%22icon_color%22,%22body_text_color%22,%22icon_color%22,%22body_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22icon_color%22%93}”][\/et_pb_blurb][et_pb_blurb title=”Individually Developed Lighting Product Holders” use_icon=”on” font_icon=”||fa||900″ icon_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ icon_placement=”left” _builder_version=”4.27.6″ header_font=”Source Sans Semi Bold – BKLS||||||||” header_text_color=”#FFFFFF” background_size=”initial” background_position=”top_left” background_repeat=”repeat” animation=”right” image_max_width=”none” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22body_text_color%22,%22icon_color%22,%22body_text_color%22,%22icon_color%22,%22body_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22icon_color%22%93}”][\/et_pb_blurb][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.27.6″ custom_padding=”30px||||false|false” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_image src=”https:\/\/bkls.de\/wp-content\/uploads\/2026\/05\/20230119_141943-scaled-1.jpg” title_text=”20230119_141943-scaled” _builder_version=”4.27.6″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.16″ custom_padding=”0px||0px|||” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ _builder_version=”4.27.6″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_margin=”|auto|10px|auto|false|false” custom_padding=”||10px|||” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.6″ _module_preset=”default” text_font=”Source Sans Semi Bold – BKLS||||||||” text_text_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ text_font_size=”20px” ul_font=”Source Sans Semi Bold – BKLS||||||||” background_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ custom_padding=”10px|10px|10px|10px|false|false” animation_style=”bounce” animation_duration=”1200ms” animation_delay=”50ms” hover_enabled=”0″ border_radii=”on|15px|15px|15px|15px” global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22text_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22background_color%22%93}” sticky_enabled=”0″]<\/p>\n

100 trolleys with adjustable lighting product holders<\/em><\/p>\n

Transport weight per trolley: up to 30 kg<\/em><\/p>\n

[\/et_pb_text][et_pb_cta title=”Click here for our BC-T50-RT trolley conveyor system:” button_url=”https:\/\/bkls.de\/en\/overhead-conveyor-systems\/trolley-conveyor-system\/” button_text=”learn more” _builder_version=”4.27.6″ header_font=”Source Sans Bold – BKLS||||||||” header_text_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ body_font=”Source Sans Semi Bold – BKLS||||||||” body_text_color=”gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7″ body_font_size=”18px” use_background_color=”off” background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_button=”on” button_text_size=”18px” button_text_color=”gcid-c63c8e05-611c-44e6-ad1c-515c565c5602″ button_bg_color=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ button_border_width=”3px” button_border_radius=”15px” button_letter_spacing=”0px” button_font=”Source Sans Semi Bold – BKLS||||||||” button_custom_margin=”-15px||0px||false|false” background_layout=”light” custom_margin=”0px||||false|false” border_width_right=”5px” border_color_right=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ border_width_left=”5px” border_color_left=”gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891″ global_colors_info=”{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22header_text_color%22,%22button_bg_color%22,%22border_color_right%22,%22border_color_left%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22body_text_color%22%93,%22gcid-c63c8e05-611c-44e6-ad1c-515c565c5602%22:%91%22button_text_color%22%93}” button_text_size__hover_enabled=”off” button_one_text_size__hover_enabled=”off” button_two_text_size__hover_enabled=”off” button_text_color__hover_enabled=”off” button_one_text_color__hover_enabled=”off” button_two_text_color__hover_enabled=”off” button_border_width__hover_enabled=”off” button_one_border_width__hover_enabled=”off” button_two_border_width__hover_enabled=”off” button_border_color__hover_enabled=”off” button_one_border_color__hover_enabled=”off” button_two_border_color__hover_enabled=”off” button_border_radius__hover_enabled=”off” button_one_border_radius__hover_enabled=”off” button_two_border_radius__hover_enabled=”off” button_letter_spacing__hover_enabled=”off” button_one_letter_spacing__hover_enabled=”off” button_two_letter_spacing__hover_enabled=”off” button_bg_color__hover_enabled=”off” button_one_bg_color__hover_enabled=”off” button_two_bg_color__hover_enabled=”off”][\/et_pb_cta][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_cta title=”Result” button_url=”#” _builder_version=”4.27.6″ header_font=”||||||||” body_font=”Source Sans Regular – BKLS||||||||” body_font_size=”16px” use_background_color=”off” background_size=”initial” background_position=”top_left” background_repeat=”repeat” text_orientation=”left” background_layout=”light” global_colors_info=”{}” button_text_size__hover_enabled=”off” button_one_text_size__hover_enabled=”off” button_two_text_size__hover_enabled=”off” button_text_color__hover_enabled=”off” button_one_text_color__hover_enabled=”off” button_two_text_color__hover_enabled=”off” button_border_width__hover_enabled=”off” button_one_border_width__hover_enabled=”off” button_two_border_width__hover_enabled=”off” button_border_color__hover_enabled=”off” button_one_border_color__hover_enabled=”off” button_two_border_color__hover_enabled=”off” button_border_radius__hover_enabled=”off” button_one_border_radius__hover_enabled=”off” button_two_border_radius__hover_enabled=”off” button_letter_spacing__hover_enabled=”off” button_one_letter_spacing__hover_enabled=”off” button_two_letter_spacing__hover_enabled=”off” button_bg_color__hover_enabled=”off” button_one_bg_color__hover_enabled=”off” button_two_bg_color__hover_enabled=”off”]<\/p>\n

The overhead conveyor system enables an efficient and continuous production flow while ensuring product-friendly transport of lighting products. Thanks to integrated buffering and ergonomically optimized work areas, production processes could be improved and handling efforts reduced. The individually adapted conveyor technology also ensures optimal utilization of the available production space. <\/p>\n

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We develop the right conveying solution for you.<\/p>\n

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Customer requirement For the production of lighting products, a conveyor solution was required that would enable safe and continuous transport of the products throughout the entire manufacturing process. Due to process requirements, the transport had to be overhead. Additionally, buffer sections, ergonomic workstations, as well as testing and packaging processes needed to be optimally integrated […]<\/p>\n","protected":false},"author":1,"featured_media":6882,"comment_status":"open","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"project_category":[29,30],"project_tag":[],"class_list":["post-7287","project","type-project","status-publish","has-post-thumbnail","hentry","project_category-home","project_category-overhead-conveyor-systems"],"_links":{"self":[{"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/project\/7287","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/project"}],"about":[{"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/types\/project"}],"author":[{"embeddable":true,"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/comments?post=7287"}],"version-history":[{"count":3,"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/project\/7287\/revisions"}],"predecessor-version":[{"id":7290,"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/project\/7287\/revisions\/7290"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/media\/6882"}],"wp:attachment":[{"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/media?parent=7287"}],"wp:term":[{"taxonomy":"project_category","embeddable":true,"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/project_category?post=7287"},{"taxonomy":"project_tag","embeddable":true,"href":"https:\/\/bkls.de\/en\/wp-json\/wp\/v2\/project_tag?post=7287"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}