{"id":7208,"date":"2026-05-27T08:35:47","date_gmt":"2026-05-27T06:35:47","guid":{"rendered":"https:\/\/bkls.de\/project\/dip-coating-system-for-rubber-products\/"},"modified":"2026-08-04T08:39:18","modified_gmt":"2026-08-04T06:39:18","slug":"dip-coating-system-for-rubber-products","status":"publish","type":"project","link":"https:\/\/bkls.de\/en\/project\/dip-coating-system-for-rubber-products\/","title":{"rendered":"Dipping System for the Production of Rubber Products"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; fullwidth=&#8221;on&#8221; _builder_version=&#8221;4.27.6&#8243; background_color=&#8221;#2ea3f2&#8243; use_background_color_gradient=&#8221;on&#8221; background_color_gradient_direction=&#8221;330deg&#8221; background_color_gradient_stops=&#8221;#2ea3f2 0%|#2e6df4 100%&#8221; background_color_gradient_start=&#8221;#2ea3f2&#8243; background_color_gradient_end=&#8221;#2e6df4&#8243; border_radii=&#8221;on|30px|30px|30px|30px&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_fullwidth_header title=&#8221;Automated Portal Handling&#8221; subhead=&#8221;for precise dipping and rotation processes in demanding production environments&#8221; content_max_width=&#8221;none&#8221; _builder_version=&#8221;4.27.6&#8243; title_font=&#8221;Source Sans Bold &#8211; BKLS||||||||&#8221; title_text_align=&#8221;left&#8221; subhead_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; subhead_text_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; background_color=&#8221;gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891&#8243; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22background_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22subhead_text_color%22%93}&#8221; button_one_text_size__hover_enabled=&#8221;off&#8221; button_two_text_size__hover_enabled=&#8221;off&#8221; button_one_text_color__hover_enabled=&#8221;off&#8221; button_two_text_color__hover_enabled=&#8221;off&#8221; button_one_border_width__hover_enabled=&#8221;off&#8221; button_two_border_width__hover_enabled=&#8221;off&#8221; button_one_border_color__hover_enabled=&#8221;off&#8221; button_two_border_color__hover_enabled=&#8221;off&#8221; button_one_border_radius__hover_enabled=&#8221;off&#8221; button_two_border_radius__hover_enabled=&#8221;off&#8221; button_one_letter_spacing__hover_enabled=&#8221;off&#8221; button_two_letter_spacing__hover_enabled=&#8221;off&#8221; button_one_bg_color__hover_enabled=&#8221;off&#8221; button_two_bg_color__hover_enabled=&#8221;off&#8221;][\/et_pb_fullwidth_header][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;||0px|||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.16&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; custom_padding=&#8221;9px|||||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.27.6&#8243; text_font=&#8221;Source Sans Regular &#8211; BKLS||||||||&#8221; text_font_size=&#8221;16px&#8221; header_2_font=&#8221;Source Sans Bold &#8211; BKLS||||||||&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2>Customer requirement<\/h2>\n<p data-start=\"190\" data-end=\"554\">For the production of rubber products such as gloves, grip components, and molded parts, a high-performance dipping system was required that can move large quantities of molds precisely and reproducibly. At the same time, high loads, complex motion sequences, and modern safety and control technology had to be combined in a customer-specific solution. <\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.27.6&#8243; text_font=&#8221;Source Sans Regular &#8211; BKLS||||||||&#8221; text_font_size=&#8221;16px&#8221; header_2_font=&#8221;Source Sans Bold &#8211; BKLS||||||||&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h2>Our solution<\/h2>\n<p data-start=\"578\" data-end=\"844\">BKLS developed the dipping system as a highly automated lifting and rotating frame system with specially adapted product carrier technology. The system enables controlled immersion as well as defined rotational movement of the molds within the production process. <\/p>\n<p data-start=\"846\" data-end=\"1168\">The design is based on a massive steel frame with hydraulic lifting technology, servo systems, and modern Siemens control technology including visualization and recipe management. The system was supplemented by special protective devices, a custom dipping tank, and ATEX- and CE-compliant safety solutions. <\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_3,1_3,1_3&#8243; _builder_version=&#8221;4.16&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_number_counter title=&#8221;higher process stability through automated motion sequences&#8221; number=&#8221;35&#8243; counter_color=&#8221;#2ea3f2&#8243; _builder_version=&#8221;4.27.6&#8243; title_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; title_text_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; title_font_size=&#8221;20px&#8221; number_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; number_text_color=&#8221;gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891&#8243; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22number_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22title_text_color%22%93}&#8221;][\/et_pb_number_counter][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_number_counter title=&#8221;more efficient production processes&#8221; number=&#8221;40&#8243; counter_color=&#8221;#2ea3f2&#8243; _builder_version=&#8221;4.27.6&#8243; title_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; title_text_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; title_font_size=&#8221;20px&#8221; 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background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; custom_padding=&#8221;|10px||10px|false|false&#8221; border_radii=&#8221;on|30px|30px|30px|30px&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22background_color%22%93}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.6&#8243; custom_padding=&#8221;50px||||false|false&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_text _builder_version=&#8221;4.27.6&#8243; text_font=&#8221;Source Sans Bold &#8211; BKLS||||||||&#8221; text_text_color=&#8221;#FFFFFF&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h1 style=\"text-align: center;\"><span style=\"color: #ffffff;\">Technical highlights<\/span><\/h1>\n<p>[\/et_pb_text][et_pb_blurb title=&#8221;2 product carriers with up to 72 molds each&#8221; use_icon=&#8221;on&#8221; font_icon=&#8221;&#xf482;||fa||900&#8243; icon_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.27.6&#8243; header_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; header_text_color=&#8221;#FFFFFF&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_layout=&#8221;dark&#8221; animation=&#8221;right&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22body_text_color%22,%22icon_color%22,%22body_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22icon_color%22%93}&#8221; sticky_enabled=&#8221;0&#8243;][\/et_pb_blurb][et_pb_blurb title=&#8221;ATEX- and CE-compliant design&#8221; use_icon=&#8221;on&#8221; font_icon=&#8221;&#xf14a;||fa||400&#8243; icon_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.27.6&#8243; header_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; header_text_color=&#8221;#FFFFFF&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; background_layout=&#8221;dark&#8221; animation=&#8221;right&#8221; image_max_width=&#8221;none&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22body_text_color%22,%22icon_color%22,%22body_text_color%22,%22icon_color%22,%22body_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22icon_color%22%93}&#8221;][\/et_pb_blurb][et_pb_blurb title=&#8221;remote maintenance and safety system integrated&#8221; use_icon=&#8221;on&#8221; font_icon=&#8221;&#xf807;||fa||900&#8243; icon_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.27.6&#8243; header_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; header_text_color=&#8221;#FFFFFF&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; animation=&#8221;right&#8221; image_max_width=&#8221;none&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22body_text_color%22,%22icon_color%22,%22body_text_color%22,%22icon_color%22,%22body_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22icon_color%22%93}&#8221;][\/et_pb_blurb][et_pb_blurb title=&#8221;lifting speed from 0.5 to 42 mm\/s&#8221; use_icon=&#8221;on&#8221; font_icon=&#8221;&#x39;||divi||400&#8243; icon_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.27.6&#8243; header_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; header_text_color=&#8221;#FFFFFF&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; 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text_font_size=&#8221;20px&#8221; ul_font=&#8221;Source Sans Semi Bold &#8211; BKLS||||||||&#8221; background_color=&#8221;gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7&#8243; custom_padding=&#8221;10px|10px|10px|10px|false|false&#8221; animation_style=&#8221;bounce&#8221; animation_duration=&#8221;1200ms&#8221; animation_delay=&#8221;50ms&#8221; border_radii=&#8221;on|15px|15px|15px|15px&#8221; global_colors_info=&#8221;{%22gcid-3621c07e-b5a1-4b56-9820-3675ce8dd891%22:%91%22text_text_color%22%93,%22gcid-7fa51e00-1a91-4b64-a46a-95719d404fa7%22:%91%22background_color%22%93}&#8221;]<\/p>\n<p style=\"text-align: center;\"><em>Payload of up to<br \/>4 tons<\/em><\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;2_3&#8243; _builder_version=&#8221;4.16&#8243; custom_padding=&#8221;|||&#8221; global_colors_info=&#8221;{}&#8221; custom_padding__hover=&#8221;|||&#8221;][et_pb_cta title=&#8221;Result&#8221; button_url=&#8221;#&#8221; _builder_version=&#8221;4.27.6&#8243; header_font=&#8221;||||||||&#8221; body_font=&#8221;Source Sans Regular &#8211; BKLS||||||||&#8221; body_font_size=&#8221;16px&#8221; use_background_color=&#8221;off&#8221; background_size=&#8221;initial&#8221; background_position=&#8221;top_left&#8221; background_repeat=&#8221;repeat&#8221; text_orientation=&#8221;left&#8221; background_layout=&#8221;light&#8221; global_colors_info=&#8221;{}&#8221; button_text_size__hover_enabled=&#8221;off&#8221; button_one_text_size__hover_enabled=&#8221;off&#8221; button_two_text_size__hover_enabled=&#8221;off&#8221; button_text_color__hover_enabled=&#8221;off&#8221; button_one_text_color__hover_enabled=&#8221;off&#8221; button_two_text_color__hover_enabled=&#8221;off&#8221; button_border_width__hover_enabled=&#8221;off&#8221; button_one_border_width__hover_enabled=&#8221;off&#8221; button_two_border_width__hover_enabled=&#8221;off&#8221; button_border_color__hover_enabled=&#8221;off&#8221; button_one_border_color__hover_enabled=&#8221;off&#8221; button_two_border_color__hover_enabled=&#8221;off&#8221; button_border_radius__hover_enabled=&#8221;off&#8221; button_one_border_radius__hover_enabled=&#8221;off&#8221; button_two_border_radius__hover_enabled=&#8221;off&#8221; button_letter_spacing__hover_enabled=&#8221;off&#8221; button_one_letter_spacing__hover_enabled=&#8221;off&#8221; button_two_letter_spacing__hover_enabled=&#8221;off&#8221; button_bg_color__hover_enabled=&#8221;off&#8221; button_one_bg_color__hover_enabled=&#8221;off&#8221; button_two_bg_color__hover_enabled=&#8221;off&#8221;]<\/p>\n<p data-start=\"1363\" data-end=\"1670\">With the dipping system, a precise and reproducible production process for different rubber products was realized. 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At the same time, high loads, complex motion sequences, and modern safety and control technology had to be combined in a customer-specific solution. 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